$1,800.00
A 16-inch viola-bodied stage guitar with a Boss Katana Mini built into the instrument, its amp controls relocated to the front, twin mini-humbuckers and a rechargeable 12V power supply.
A 16-inch viola-bodied stage guitar with a Boss Katana Mini built into the instrument, its amp controls relocated to the front, twin mini-humbuckers and a rechargeable 12V power supply.
The Boss combines a viola body with the electronics and speaker from a Boss Katana Mini amplifier in a slim electric-guitar format designed for portable playing and busking.
The Katana circuit board is mounted inside the viola body, with its Volume, Gain, Bass, Mid, Treble, Effect Level and Decay potentiometers relocated to the front of the instrument for direct access while playing. The amplifier’s separate headphone and auxiliary-input circuit board is mounted through a rear plastic access panel.
Mini-humbuckers are mounted in P-90 dogear conversion rings, combining the smaller pickup format with the larger dogear mounting footprint. The amplifier and instrument electronics are powered by a rechargeable 12-volt lithium security-camera backup battery.
The Boss retains the shallow profile and light construction of the viola body while incorporating the controls, speaker, electronics and power supply of the Katana system directly into the instrument.
| Instrument Type | Guitar |
|---|---|
| Approach | Experimental Build, Front Integrated-Amp Build, Reclaimed-Instrument Build, RestoMod |
| Construction | Cantilevered, Hollow-Body |
| Body | 16" Viola |
| Beam | Wine Barrel Stave |
| Neck | Maple |
| Fingerboard | Rosewood |
| Headstock | Standard Guitar Headstock |
| Scale Length | 24.75" |
| Number of Frets | 22 |
| Bridge | Tune-o-matic |
| Tailpiece | Viola Tailpiece |
| Neck Pickup | DiMarzio Mini Humbucker |
| Middle Pickup | |
| Bridge Pickup | DiMarzio Humbucker |
| Pickup Switch | 5-Way Superswitch |
| Controls | 1 Volume / 1 Tone |
| Knobs | Top Hat Knobs |
| Amplifier | Boss Katana Mini |
| Power Supply | 12V Security-Camera Backup Battery |
The idea behind The Boss was to cram as much amplifier as I could into a lightweight, slim guitar without creating unwanted feedback.
The Boss Katana Mini seemed like a good place to start. It's a killer little amplifier, but even though Boss calls it a Mini, its electronics are surprisingly large when you try to put them inside a viola.
I had already built the complete Katana into another project using its original enclosure. Eventually I robbed that project for the circuit and speaker and started figuring out how to make the same amplifier work as part of the guitar itself.
The first problem was simply fitting everything inside.
The Katana PCB was too large to package conveniently with its original controls intact, so I decided to relocate the potentiometers.
That turned into a project of its own.
Volume, Gain, Bass, Mid, Treble, Effect Level and Decay all had to be connected back to the amplifier PCB and mounted on the front of the viola where I could reach them while playing. The only control I wasn't able to relocate was the three-stage gain-setting slider, but that's not something I need to change in the middle of a song anyway.
My first attempt used fairly heavy shielded wire. I was concerned about noise and wanted every potentiometer properly shielded, but all that heavy wire created problems of its own.
Eventually I replaced those leads with smaller wires that I braided together to improve the shielding without all the bulk.
That worked much better.
The guitar sounded really good. One potentiometer ended up wired backwards, so I have to turn it the opposite direction from the others.
No biggie. I knew I could correct that the next time it came apart.
I didn't know quite how soon that would be.
The Boss hit the floor when I fell while I had it with me.
The impact knocked the battery loose inside the viola body.
Not good.
Fixing that means The Boss needs to come substantially apart again. And once I'm going that far, there are several other things I've been wanting to address.
The first thing I want to change is the pickup mounting.
I like the look of the P-90 dogear-to-mini-humbucker arrangement, so I don't want to lose it. But the pickups wobble, and I don't like that at all. More importantly, they're currently mounted through the viola body. That allows vibration from the body to reach the pickups.
I now have a way to support them differently, eliminate that movement and vibration, and still preserve the dogear appearance.
While The Boss is apart, I'll reverse the wiring on the backwards control pot and clean up the fit and finish of the entire installation. This guitar has been through enough development that there are plenty of small details I can now execute better than I did the first time.
And while everything is out of the body, I want to paint the interior orange to match the strap.
Packaging the Katana wasn't the only problem.
It is also a power hog.
None of my trusty lithium 9-volt batteries could deliver enough current to keep this hungry little monster happy. Eventually I found the solution in a 12-volt lithium security-camera backup power supply.
The rear plastic panel serves another practical purpose. The Katana has a separate PCB for its headphone jack and auxiliary input, and the panel gives me a practical place to mount and access it.
There were easier ways to build a lightweight portable guitar.
There were certainly easier amplifiers to put inside one.
But that wasn't really the point.
The Boss proved that I could take the useful controls and power of the Katana and package them into a slim viola-based guitar that I could carry out the door, play onstage, or take outside and busk with.
Now it needs to come apart one more time—not because the idea didn't work, but because I know how to execute several parts of the idea better than I did when I built it.
That's what the Garage is for.